Mold for Drone Component Production
The growing use of drones in aerospace applications demands increasingly advanced solutions for producing lightweight, aerodynamic components. This sector is characterized by stringent performance requirements, while sustainability remains a critical factor for the future.
In drone production, the mold is a key element in manufacturing composite material components. Its role is to ensure high surface and dimensional quality while meeting the lightweight and durability parameters required for aerodynamic operations.
Thanks to advanced additive manufacturing and high-performance materials, Roboze provides solutions that enhance production efficiency and deliver outstanding results in terms of lightweight properties and durability.
Challenges and Solutions in the Aerospace Sector
The aerospace industry demands components that combine lightweight properties, strength, and high precision. For drones, these characteristics are even more critical, as they directly impact energy consumption, flight range, and performance. Additive manufacturing technologies like those offered by Roboze overcome traditional challenges by providing:
• Reduced production time: From design to mold creation, production times are significantly shorter compared to traditional methods.
• High customization: Each drone has specific requirements, and molds made with Roboze technology can be tailored to unique needs.
• Strength and durability: Using advanced materials, the molds ensure a long service life, even under demanding operating conditions.
For the specific drone mold analyzed here, the component measures 195.00 x 88.71 x 67.78 mm. Made with ULTEM™ AM9085F, a high-performance thermoplastic material, the mold offers excellent mechanical and thermal resistance, making it ideal for demanding aerospace applications. The traditional alternative involves using injection molding with the same material.
Using the Digital Warehouse, a powerful tool developed by Roboze to promote digital transformation, we compared additive manufacturing to traditional systems, revealing remarkable results:
• Production time reduction: Over 90% faster compared to injection molding, with lead times dropping from 59 days using traditional techniques to just 6 days using Roboze Advanced Manufacturing partners' additive technology.
• Cost optimization: Up to 95% savings for low-volume production, eliminating upfront costs such as those for creating specific tooling.
Roboze's Digital Warehouse tool also provides a detailed analysis showing that additive manufacturing is economically advantageous for production volumes of up to approximately 74 pieces. Beyond this breakeven point, traditional technologies like injection molding become more cost-competitive for mass production. However, the production flexibility offered by additive manufacturing remains a key advantage for low to medium volumes. This acceleration of time-to-market is a crucial value for the aerospace sector.
Business Opportunities in Aerospace
Additive manufacturing is a significant enabler of business opportunities, allowing manufacturers to respond quickly to market demands with customized components and faster design iterations. This approach significantly reduces the risk of errors, improves overall efficiency, and delivers measurable competitive value.
For manufacturers in this industry, investing in additive technologies like those from Roboze means achieving measurable competitive advantages: greater speed, cost reduction, and superior quality. This translates not only into operational improvements but also into added value for end customers. Roboze supports aerospace companies with advanced, sustainable, and highly customizable technological solutions.
Contact our experts today to discover how we can transform your production.